Whilst it is easy to blame the warehousing system when you scan a 1D linear barcode and it fails to read, often this is not the case and there is a very simple reason for the error. We often find that it might be a quiet zone failure connected to the printing and/or layout of the barcode itself.
The quiet zone is the empty space area around the barcode that enables the scanning device to establish where the barcode begins and ends and thus allow it to read the label.
There is usually a simple reason for a quiet zone error. It could be that when the barcode was printed on the carton the ink “bled” on the absorbent cardboard and thus made the bars a different width rendering them illegible....